The STW story  – 30 years of Performance testing

When Robert and I sat together near Petershausen, we had in mind that the established Italian steel frame builders had no reasonable answer to the US American attackers Klein and Cannondale, who were relying on aluminium.

Restricted by the material, they could only realise larger tube diameters (oversizing) to a limited extent. As a consequence they made the wall thicknesses of the tubes thinner.

In fact, the aluminium frames were increasingly more stable, converted hard acceleration into better propulsion and still weighed around 30% less. The steel frames also became somewhat lighter, but the riding characteristics deteriorated

 

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increasingly.
 

But how, as young German engineers, should we bring our riding sensations closer to the Italian frame builder gurus? Even today, every contract road racer naturally still says that he has the best road racing bike ever...

However, these first two test stands also had bizarre consequences. Some manufacturers fought real battles over the values, to the point of absurdity. In the USA, one manufacturer placed an ad in the relevant trade magazines simply because he had one Newton per millimetre more stiffness at the bottom bracket than his biggest competitor on the domestic market.

Another unpleasant side effect was that the comfort of the saddle and the fork increasingly fell behind. Some framesets felt “as hard as a rock” during the ride. With the measurements of the fork stiffness and later on the frame comfort, the trend could be stopped and even reversed. While comfort values of frames at the height of the saddle rails were between 400 and 500 Newtons per millimetre in the years around 2006, today’s frames range from just under 80 to 250 N/mm, depending on their category. Looking at it the other way round, a classic, current diamond road bike frame offers between twice and five times the “suspension travel”.

The Stiffness to Weight factor introduced with the first testing system documents the development of carbon fibre-reinforced plastics most impressively.

Whereas a TREK 5500 OCLV weighed 1,340 grams in frame size 56 cm in the early 1990s and had a stiffness of 62.8 Nm/°, which was only on a par with an average steel frame, good designs today have an STW of 120 and more. In other words, developers today can easily tease out very high riding stability, i.e. stiffnesses of 100 Nm/° from CFRP frames, and that at a weight of less than 900 grams.

You can find out everything that is possible today in terms of performance measurements in our Performance testing systems portfolio and in the Performance testing services portfolio.

Photos: Zedler-Institut

Tools helping you along

Theory part in the seminar area / © Zedler-Institut

No trouble due to inappropriate and unprofessional expert reports

“Basic” training course to be bicycle expert – for motor vehicle experts or field loss adjusters of insurers
 

November 26th and 27th, 2024

Register now - and fast!

 

Complex loss assessment – carbon and e-bike

“Advanced” training course to be bicycle expert – for motor vehicle experts, field loss adjusters of insurers and participants of the cycle industry
 

December 10th and 11th, 2024

Prerequisites: Attended “Basic” training course or comparable training formats.

Register now!

 

Light at the end of the tunnel for regulations, laws and standards

“Product safety and liability, CE marking” workshop

 

December 17th, 2024

for decision-makers and key staff, e.g. from product management, purchase department, quality assurance and service..

Register now!

 

Spring schedule 2025, register now!

 
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Practice part in the test workshop
“Basic” training course to be bicycle expert – for participants of the cycle industry
 
February 4th and 5th, 2025
 
“Basic” training course to be bicycle expert – for motor vehicle experts or field loss adjusters of insurers
 
February 11th and 12th, 2025
 
“Advanced” training course to be bicycle expert – both target groups
 
March 11th and 12th, 2025
 
“Product safety and liability, CE marking” workshop
 
February 27th, 2025
 
March 6th, 2025 workshop held in English language
 
April 1st, 2025
 

Why should I register?

 
30 years of experience in court, more than 15,000 private bicycle reports on three continents, dozens of accompanied trade surveillance procedures as well as recalls, a treasure of experience that you want to recover.
In Zedler-Group's training courses and workshops, the experts of Zedler-Group share their knowledge and expertise from many court cases and market surveillance procedures in Germany as well as in foreign countries near and far.
 
With the “Basic” training course, claims can be recognised reliably and assessed appropriately.
Participants from the motor vehicle expert sector and field loss adjusters of insurers acquire the necessary tools and an overview of the special bicycle market for an initial, substantiated loss assessment on bicycles and e-bikes.
Participants from the cycle industry will learn how to prepare appropriate cost estimates and gain the expert tools to apply their bicycle expertise in professional expert reports.
More information in the portfolio.
 
The “Advanced” training course provides the background knowledge that is necessary to also make complex loss assessments of bicycles with carbon components and e-bikes. After the training, the participants will have a sound knowledge of inspection options in the field of carbon and e-bikes, e.g. an overview of relevant systems on the market and the diagnostic and inspection options of the individual components from different manufacturers.
More information in the portfolio.
 
The “Product safety and liability, CE marking” workshop provides essential background knowledge and practice-approved methods for placing bicycles, e-bikes, e-MTBs and e-cargo bikes on the market. Another topic of the workshop are the directives, laws and standards that are relevant for placing bicycles and e-bikes on the market.
More information in the portfolio.

 

Photo: Zedler-Institut

Julian Großkopf – Welcome to the team

© Martin Diebold
The exceptional athlete Julian Grosskopf came into contact with the Zedler Group for the first time during an internship lasting several months in 2018. Julian, who is European triathlon champion 2021 in the 20-24 age group on the middle distance, manifold Baden-Wuerttemberg and German champion in running disciplines and overall winner 2024 at the Ironman 70.3 Venice-Jesolo, among others, was a member of the Zedler team as a working student from the beginning of 2021 to March 2024.

Julian was able to successfully complete his Bachelor
 
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of Science degree in Aerospace Engineering at the University of Stuttgart in autumn 2024. He is now returning to the Zedler Institut team on a part-time basis and is in charge of the quality assurance in the Zedler test laboratory.

He has obtained his professional licence from the DTU for the 2025 season. The support from Zedler-Institut enables him to focus fully on his competitions as a professional. The athlete’s sponsorship portfolio impressively illustrates his previous successes, best times and goals for the future.

Welcome back to the team. Zedler-Group wishes Julian every success in his career as a professional athlete and looks forward to continuing to support him with clothing, fast bikes and equipment for training and competitions in triathlon and running.

Photos: © Simon Hagen / Martin Diebold

DVM Bicycle Safety Working Group at Zedler-Institut – Register now

One of Zedler-Instiut's test labs
On December 3rd and 4th, DVM programme committee member Dirk Zedler invites the Bicycle Safety Working Group to attend the workshop “Life Cycle – The Bicycle’s Product Life Cycle” in the museum and seminar area of Zedler-Institut in Ludwigsburg.

With their presentations “Child transport/safety in trailers and transportation bikes based on current and new standards in comparison with documented practical experience” and
 
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“Inconsistencies in test regulations - the path to better, new standards” Philipp Kipker, Head of Quality Assurance, and Norman Thalheimer, Operational Head of the Test Laboratory, are on the list of speakers, in addition to the host himself. The programme will be completed with guided tours of the museum during the evening event and through the four test laboratories of the Zedler-Institut on the second day.

In their regular workshops since 2008, the Bicycle Safety Working Group offers the opportunity to exchange experience and knowledge on bicycle and electric bicycle testing with a focus on fatigue strength.

Further information on the event is available online.

Register now.

 

Photo: © Zedler-Institut